Efficient & Stable Manufacturing Process for Collapsible Containers and Hollow Panels

Our production workshop adopts a streamlined layout covering the entire chain from raw materials (PP/PE) to finished products (large collapsible panel boxes, hollow panel boxes, pallet boxes). The workshop strictly follows 5S/6S management standards, with annual capacity covering dozens of standard sizes and a high volume of non-standard custom orders.

• Core Equipment: Multiple extrusion lines for honeycomb/hollow panels, injection/blow molding machines (for top covers and pallets), panel cutting lines, and hinge assembly lines. PLC systems control key parameters such as temperature, pressure, and extrusion speed.

• Process Control: Online tensile, flat crush, and edge crush tests for each batch of panels. 100% fold testing (checking 8:1 nesting ratio and hinge smoothness) and stacking tests for finished collapsible containers to ensure dynamic/static load compliance.

• Clean Production: Epoxy anti-dust flooring with a central dust collection system. PP/PE scrap is directly crushed and reused via an internal recycling system, approaching zero waste. Noisy equipment (extruders, crushers) is enclosed in soundproof covers.

• Flexible Scheduling: Production lines can quickly switch between different sizes (e.g., 800*600mm to 2300*1500mm containers), supporting custom requirements such as color, ESD protection, locks, and document pouches.

The production line features smooth material flow, clear safety signage, and a clean environment, fully demonstrating our strength as a “Professional Manufacturer of Large Collapsible Panel Boxes.”

Flexible Contract Manufacturing & Fully Traceable Customization Services

Leveraging our complete product portfolio of collapsible panel boxes, hollow panel boxes, and pallet boxes, we have established an independent OEM/ODM project management process. We provide one-stop manufacturing and customization services for clients in automotive, photovoltaic, logistics, and electronics industries – all under the same quality system as our own brand, with full batch traceability.

• OEM Capabilities: Precision production of large collapsible panel boxes, plastic honeycomb/hollow panels, boxes, and interior liners based on customer drawings, samples, or technical specifications. Strict IP protection with confidentiality agreements. Supports jumbo bags, 25kg bags, and custom packaging.

• ODM Capabilities: Starting from customer application scenarios (e.g., long-distance transport of automotive parts, storage and turnover of photovoltaic modules), we complete material selection (virgin PP/PE), structural design (nesting ratio, fork entry type, latch type), sample prototyping, and small-batch validation. Smart features such as RFID and GS1 barcodes can be integrated.

• Alignment with Diversified Business Models: Our OEM/ODM services can be flexibly combined with direct sales, static leasing, or dynamic leasing models, providing brands or lease operators with optimal asset ownership and cost structures.

• Quality Control & Transparency: Retained samples and test reports (tensile strength, compression strength, nesting ratio, etc.) are kept for each batch. Customers may conduct on-site audits or trace raw material sources, production time, and inspection data through production records.

• Workshop Environment: The dedicated OEM/ODM area features independent raw material silos, dedicated mixing and extrusion/injection molding lines, and packaging lines, physically separated from our own brand lines to avoid cross-contamination. Logistics pathways are separated from production areas for efficient and orderly material flow.

Through OEM/ODM services, we are committed to becoming a reliable “manufacturing partner for returnable logistics packaging,” helping brands achieve rapid product launch and market responsiveness.

Technology Incubation Hub for Returnable Logistics Packaging

Our R&D Center focuses on two core areas: “green eco-friendly new materials” and “returnable logistics packaging,” serving as the engine for innovation and product evolution. It comprises a materials lab, a structural testing lab, and a pilot workshop, equipped with honeycomb/hollow panel testing equipment, durability test benches for collapsible container hinges, and a simulated transport vibration system.

• R&D Focus: Lightweight yet high-strength formulations for PP/PE honeycomb and hollow panels; hinge mechanism and sealing technology for collapsible panel boxes; integrated solutions for RFID chips and GS1 barcodes to enable smart, visible packaging.

• Testing Capabilities: Tensile, compression, and tear strength tests (for 2mm-6mm sheets); stacking and nesting ratio (8:1) validation; four-way forklift compatibility verification.

• Custom Development: Tailored non-standard collapsible containers and interior liners for automotive (yokes, powertrain, steering systems), photovoltaic modules, and logistics supply chains – offering one-stop development from concept to sample box.

• Environment & Safety: Independent fume hoods and an eco-friendly material handling system ensure clean, contamination-free testing of PP/PE materials.

The R&D Center provides a quiet, professionally equipped environment and serves as the technical backbone behind customer-recognized products such as the “Xiaomi Standard Pallet Box.”